Fiber-To-The-Home Cable Manufacturing Line – Cutting-edge Manufacturing System
Did you know that contemporary light-transmitting cable systems function at velocities of up to 190 m/min? This incredible efficiency is made possible by sophisticated production methods tailored to swift manufacturing.
Such setups are built to manage multiple cable types, including connection cables and tight buffered cables. Their compact design, often under 26 m, suits them well for contemporary plants.
Seamless coupling with automated manufacturing systems secures seamless performance. By means of MES/ERP connectivity, these compact fiber unit assembly lines offer peerless precision and efficiency. This renders them the leading option for enterprises striving to remain at the forefront in the telecommunication sector.
Introduction to FTTH Cable Production Line
Efficient manufacturing setups are key to meeting the growing need for reliable connectivity. Such mechanisms are engineered to produce top-grade glass-fiber cables that energize today’s connectivity grids. With advanced technology, they ensure precision and swiftness in every step of the production.
What is an FTTH Cable Production Line?
The FTTH manufacturing line comprises a unified setup to produce fiber-to-the-home drop cables. Such cables are made up of bare fibers strengthened by metal or fiber-reinforced polymer, encased in shielding casings. This produces a long-lasting and high-performance option for high-speed internet connections.
It works with diverse substances, including PVC, LSZH, and PE polymers. This versatility confirms it satisfies assorted sector requirements. Additionally, the four-head fiber discharge system delivers precise tension control, maintaining stability within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our system distinguishes itself for its exactness and productivity. Below are the advantages:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
With these features, our machine ensures smooth operations and high-quality output. It’s the ideal solution for businesses striving to lead in the optical cable sector.
Highlights of Our FTTH Manufacturing System
State-of-the-art fabrication lines are reshaping the process by which optical fibers are manufactured. Our cutting-edge machinery integrates precision, efficiency, and cutting-edge technology to deliver superior outputs. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
Central to our setup is a customized 50mm extruder built to ensure meticulous dispersion of materials. This ensures uniform excellence throughout each cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE plastics.
With OMRON temperature control, the system keeps precision within ±1°C. This level of precision guarantees optimal performance and reduces waste, rendering it an economical choice for production.
Motorized Fiber Release and Tension Control
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
Such a trait significantly aids in crafting superior optical cables, since it preserves even tension along every step.
Self-Operating Rewinding and Material Acquisition Mechanism
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, resulting in time efficiency and decreased labor outlay.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, guaranteeing that all cables conform to exacting criteria, resulting in trustworthy and long-lasting outputs.
Cutting-edge Innovations Driving Our Manufacturing
Trailblazing technology is transforming the fabrication of optical fibers. Our equipment is engineered to provide exactness, consistency, and productivity, ensuring top-quality results for every project. Below, we explore the advanced features that set our equipment apart.
International Industrial Computer Control System
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. It facilitates uninterrupted functioning with instant oversight. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With a power consumption of just 35KW/h during normal operation, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
High Stability and Reliability with Famous Brand Components
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers chosen for their durability and precision, ensuring long-term reliability.
Incorporating reinforced steel wires with cutting-edge Fibers in stainless steel tube handling processes enhances rigidity and steadiness, guaranteeing that every manufactured cable attains superior industry benchmarks.
MES/ERP Connectivity Integration
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. Such integration secures openness and streamlined functionality during production.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, which makes it the optimal selection for contemporary production environments.
| Feature | Upside |
|---|---|
| FiberCAN PLC Setup | Precise adjustments and real-time monitoring |
| Low Energy Consumption of 35KW/h | Cost-effective power usage |
| Nine-meter Cable Storage | Uninterrupted processing |
| OMRON Controllers | Durability and precision |
| ERP Integration | Real-time production tracking |
Applications of FTTH Cable Production Line
Advanced production setups have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, delivering versatility and exactitude for each use case. Let’s examine the main functions served by this innovative machinery.
Fabricating FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Notable attributes are:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Mobile mold support for quick configuration changes
- Compatibility with both indoor and outdoor specifications
Producing Both Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Adaptable Manufacturing for Different Cable Varieties
Adaptability is a defining feature of our production line. It supports a wide range of materials and configurations, making it suitable for diverse applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. Such flexibility permits meeting particular demands while maintaining superior output.
Benefits of Using Our FTTH Cable Production Line
Adopting modern fabrication technologies offers considerable gains to companies in the fiber optics industry. Such systems streamline processes, lower expenses, and produce premium results. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Enhanced Efficiency and Productivity
It guarantees rapid fiber secondary coating line function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Cost-Effective Fiber Optic Installation
Its efficient use of 35KW/h power curtails energy expenses. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Smooth and Reliable Cable Surface
Accurate extrusion guarantees an even and trustworthy finish on each cable, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Feature | Advantage |
|---|---|
| 7-9km/h Output | Increased operational efficiency |
| Low Energy Requirement | Lower energy costs |
| Negligible Attenuation | Superior performance |
| 1000mm Working Height | Ergonomic design |
Conclusion
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Step into the future of optical cable production with our market-leading equipment.